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7¼" gauge in the garden

Workshop

 

On the workbench      On the drawing-board      My machinery      Reference

On the workbench

Nothing at the moment

 

On the workbench      On the drawing-board      My machinery      Reference

On the drawing-board (or at least ideas in my head)

I have just signed-up for evening classes in the use of AutoCAD. I'd like to start using it to design rolling-stock and then get the parts laser-cut by a company in Hamilton. This is the way that Paul Middleton at Ride on Railways produces his 5" gauge equipment. OK, so a 6 week introductory course it not likely to have me churning out rolling-stock in 5 minutes, but it is a piece of software you need some training on because it is so complex.

After slaving over a hot PC for several hours, I managed to draw this:

I don't reckon that's bad for for just two lessons. In case you're wondering what it is, it is the beginning of a chassis for a petrol-hydraulic loco.


I have always had a soft spot for the classic V-tippers that were built in the thousands for industrial use all over the world. They are also very practical for construction purposes on a railway. Giles Favell has a drawing of a 10¼" gauge version I could scale-down for 7¼" gauge. All I need to figure out is how to make one. The biggest problem I can see is how to make the curved chassis - I don't like rectangular chassis on V-tippers.

I have spoken to John Bremner (owns an engineering business in Hamilton) and he reckons the best way to build the chassis would be to fabricate it; obtaining the right size steel and then rolling it is going to be really difficult. Assuming I can find someone with sheet-metal rollers, getting the curve to the bottom of the skip shouldn't be too much trouble; then I just need to weld it up.


I scanned this in from a copy of the 7¼" gauge NEWS (the publication of The 7¼" Gauge Society). It is a photo of a bogie made by The Engineer's Emporium (though it is not on their website). I reckon I can make something like this - it'll save on a heck of a lot of shipping costs from the UK and be a good exercise for AutoCAD, my new lathe and laser-cutting.

Footnote: I received an email from the guy for whom Engineer's Emporium made these bogies. It turns out that they are 12¼" gauge, but even so, the design is still usable.


Illustrations of mounted bearing units of most use to model engineers. Information from KML's website.

4-bolt flanged unit 2-bolt flanged-unit Pillow block Take-up unit

Many years ago when I was at college and involved with the Merstham Valley Railway, I bought a Honda petrol engine (similar to above) and an Eaton hydrostatic transmission for a loco I wanted to build. As with many projects like this, nothing ever came of it, and they have sat languishing in the back of my parent's shed for years. I know I damaged the hydrostatic unit in my over-eager youth, but Eaton still repair them so I should be able to get it fixed. It'd still likely be cheaper to get it repaired in the UK and sent to me here than trying to buy a new one (they are £500, or around NZ$1200 new).

I have asked a good friend of mine in the UK to see if he can resurrect the engine and gearbox from my parent's shed and get them checked out. We have some friends bringing a 20' container over from the UK when they emigrate and there would be plenty of space for these.


I won a (new) 6.5hp petrol engine on TradeMe for half its retail price, which frankly was too good a deal to pass up. I can always park it in the back of my workshop until a project comes along to use it on. If I can get the Eaton hydrostatic transmission fixed (see above), these will make the core of a petrol-hydraulic loco.


Food for thought

Twenty 2' gauge General Electric Model UM6B diesel-electrics, were imported from USA in 1973/74. There are still eighteen running.

Click on either image to view full-size

This works out at 3196mm long - perhaps slightly TOO large for 7¼" gauge! See also: http://www.sa-transport.co.za/train_modellers/ngloco/91.html

 

On the workbench      On the drawing-board      My machinery      Reference

My machinery

Atlas 10" lathe

After buying a Hercus 9" lathe (Aussy copy of a Southbend), I was offered an Atlas 10" lathe with a milling attachment and a lot more accessories than I got with the Hercus. All up, the Atlas was better value and I sold the Hercus.

Only occasionally would I need a larger lathe as 10" will handle wagon and coach wheels easily enough. "Tinkerbell" wheels are 10¾" so if I ever decided to build something that large I'd need to contract-out the machining of the wheels; which wouldn't be a major issue, or decrease the size of the wheels - which would give more tractive-effort anyway.

NOTES:

  • Griffiths Engineering is an excellent source of information on older machine tools; the sort of thing you'd buy as an amateur or model engineer.
  • CLICK HERE for a link to information on the Atlas 10" lathes.

4½" metal-cutting bandsaw

Other tools

I also have the usual bench-grinder, pillar-drill, etc.

On the workbench      On the drawing-board      My machinery      Reference

Reference

7¼" Gauge Society approved wheel standards

  On diagram above Standard Gauge Narrow Gauge
Fractional " Decimal " Metric Fractional " Decimal " Metric
Track Dimensions
Flangeway "A" 9/32

-0 +1/32

0.281

-0 +.031

7.15

-0 +0.79

9/32

-0 +1/32

0.281

-0 +0.031

7.15

-0 +0.79

Maximum gauge widening on curves   1/8 0.125 3.18 1/8 0.125 3.18
Track gauge "B" 7 1/4

-0 +1/64

7.25

-0 +0.015

184

-0 +0.38

7 1/4

-0 +1/64

7.25

-0 +0.015

184

-0 +0.38

Wheelset Dimensions
Check gauge "C" 6 15/16

-0 +1/32

6.938

-0 +0.031

176.5

-0 +0.79

6 15/16

-0 +1/32

6.938

-0 +0.031

176.5

-0 +0.79

Diameter point "D" 17/64 0.265 6.73 5/16 0.313 7.94
Flange angle "E"   20o 20o   20o 20o
Flange depth "F" 3/16 0.188 4.76 1/4 0.250 6.35
Flange thickness "G" 9/64 0.140 3.55   0.190 4.82
Flange tip radius "H" 1/16 0.063 1.59   0.081 2.06
Minimum wheel width "J" 13/16 0.813 20.64 1 1/8 1.125 28.58
Root radius "K" 1/8 0.125 3.18 1/8 0.125 3.18
Tread coning angle (maximum) "L"   3o 3o   3o 3o
Wheel back-to-back "M" 6 13/16

-0 +1/64

6.813

-0 +0.015

173

-0 +0.38

6 3/4 6.750

-0 +0.015

171.5

-0 +.038

 

 

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